contronics
Technical Note No. 104 Back
ALARMLOG - Temperature Calibration Principles and Methods
The calibration principles and methods described in this technical note are used both for factory calibration of ALARMLOG equipment prior to shipment, and also for subsequent re-calibration in the field by the user.

The standards and accuracy levels achieved are identical in all cases.

Principles of ALARMLOG Temperature Measurement

The ALARMLOG uses a Pt100 Platinum Resistance Thermometer element to BS EN 60751 (IEC751): 1996, Class A, for temperature measurement.

This is used in a four terminal configuration, with an accurately controlled reference current of 1 mA being passed via two terminals, and the resulting developed voltage measured across the other two terminals. By using a four terminal configuration, errors caused by connecting cable lengths can be completely eliminated. The standard Contronics probe can be used with cable lengths in excess of 30 metres without any measurable errors.

The voltage developed across the Pt100 element, which is directly proportional to its resistance, and hence directly related to the measured temperature is converted, within the ALARMLOG, to a digital value using a 12 bit analogue to digital converter (ADC) which is capable of measuring 4096 discrete levels. The ALARMLOG is designed so that these 4096 levels span a temperature range slightly greater than the 200 șC measuring range of the ALARMLOG. The temperature resolution of each ADC step is thus approximately 0.05 șC.

Each of the 4096 steps of the ADC output is directly converted to an equivalent digital temperature value in units of 0.1 șC by a 4096 entry look-up table stored within the ALARMLOG.

This table is recalculated individually for each ALARMLOG during the calibration process and loaded into non-volatile memory within the ALARMLOG.

Principles of ALARMLOG Calibration

As described above, the calibration accuracy of an ALARMLOG depends primarily on the generation of a 4096 entry look up table which accurately converts ADC output, representing Pt100 resistance, to a digital value of temperature.

Calibration is performed by accurately measuring the ADC output of the ALARMLOG at three equivalent temperatures, at range minimum, centre and maximum, and computing the values of each look-up table entry using curve fitting equations so that each of the three calibration points translate to the correct temperatures. The accurate temperature reference levels are derived from precision fixed resistors with resistance values equal to those of an ideal Pt100 resistance thermometer element at the required reference temperatures. These reference resistors are provided by a Contronics Pt100 Temperature Reference Unit, which is described below.

The curve fitting equations used are the Callendar - Van Dusen equations for an ideal Pt100 temperature element, with coefficient values defined in BS EN 60751 (IEC 751): 1996.

The calibration process is semi-automatic, and is controlled by a custom PC Calibration Program, ALARMLOG Calibration for Windows™ 32.

Pt100 Temperature Probes

As can be seen from the description above, the ALARMLOG is calibrated, assuming an ideal Pt100 temperature probe. To the measurement uncertainties of the actual calibration must therefore be added any probe errors. All Contronics ALARMLOG installations use Class A probes, which have a maximum error of +/- 0.15 șC at 0 șC, rising to +/- 0.55 șC at +/- 200 șC.

All probes are purchased to this specification, and can be supplied with certificates of conformity thereto . All probes are individually serial numbered.

Pt100 Temperature Reference Unit

The Contronics Pt100 Temperature Reference Unit, Type EU281, used for all ALARMLOG temperature calibrations, contains 9 manually switched precision temperature reference values at 50 șC steps between -200 șC and +200 șC.

Each temperature reference has been individually checked and certified by an accredited test laboratory using standards traceable to national standards, to an equivalent temperature accuracy of better than +/- 0.05 șC, under the same measurement conditions present when used on an ALARMLOG.

ALARMLOG Calibration for Windows 32

The ALARMLOG Calibration for Windows™ 32 program has been custom written by Contronics to permit ALARMLOG calibration to be performed by users to the same accuracy standards used within the factory. The program requires no skill to operate, other than the ability to read instructions and set switch positions on the Pt100 Temperature Reference Unit.

The program automatically detects the model of ALARMLOG being calibrated and selects appropriate temperature calibration and verification values. Following calibration, the calibration accuracy is checked at five different temperatures over the full operating range of the ALARMLOG, and a calibration certificate printed automatically listing the full results of the calibration.

A calibration will be considered to have failed, if any of the five validation measurements, following calibration, differs from the true measurement by more than +/- 0.1 șC.

Following a successful calibration, the calibration date is automatically stored within the ALARMLOG, and can be inspected at any time using the normal ALARMLOG for Windows™ 32 or SCANLOG for Windows™ 32 data analysis programs.

Calibration Procedure

This section describes the steps used by the ALARMLOG Calibration for Windows™ 32 program to perform an ALARMLOG calibration.

1 The serial number and model details are read by the program from the ALARMLOG being calibrated.
2 The program measures the ADC values at each of three reference temperatures at range minimum, range centre and range maximum (0%, 50% and 100% of full scale).
3 The program calculates the required temperature look-up table based on the ADC measurements made above, using the Callendar - Van Dusen equations for a Pt 100 sensor, and writes the look-up table back to the ALARMLOG where it is stored in non- volatile memory.
4 The program then checks the temperature levels measured by the ALARMLOG at each of five reference temperatures, at 0%, 25%, 50%, 75% and 100% of full scale. The calibration will pass only if all measured temperature are within +/- 0.1 șC of their nominal true values. Otherwise it will fail.
5 On completion, provided that the calibration has been passed, the date on which the calibration was performed is written to the ALARMLOG and stored in non-volatile memory.
6 One or more copies of a calibration certificate may then be printed automatically.
Derived from Document 0423/SD/01 Issue A
Last modified: 23 October 1999
Back
 

© 2000 Contronics Ltd. All rights reserved.

Contronics Limited
Greenfield Farm Estate , Congleton, Cheshire, CW12 4TU,
ENGLAND
Telephone: +44(0)1260 298 383
Fax: +44(0)1260 298 387
Email: sales@contronics.co.uk